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The project scope included one EP500-700-D10 Turbo, Ecoflow systems for the press section and new doctoring for the combi press and 3rd press rolls.
The PM1 vacuum system was fully rebuilt with all 7 vacuum pumps stopped and replaced by one EP500-700-D10 Turbo. The machine is now operating without a couch roll vacuum. Yet thanks to the improved doctoring, specific steam consumption has come down from 1.66 t/t to 1.5 t/t. At the same time, there are fewer sheet breaks.
The vacuum system power consumption is now 330 kW, representing a project energy saving of 600 kW. And for this size of machine, the SEC is of world-record class at 30 kWh/ton! Water savings is also very significant: 60,000 m3/year less water goes to into the wastewater treatment plant. Total project ROI is expected to be less than 2 years.
Runtech Systems is a global provider of engineered systems tailored to the pulp and paper industries. Runtech works with customers to better understand and control their operational conditions to maximize efficiency and cost effectiveness. Our main target is to bring notable energy savings and highly improved process efficiency for board, tissue and paper mills.
Runtech's patented solutions include energy efficient vacuum system and heat recovery optimization, runnability optimization, dewatering, doctoring and cleanliness optimization as well as ropeless tail threading, including related services, spare parts and paper machine audits and consulting.